Global Pharmaceutical Continuous Manufacturing Market
Pharmaceuticals

Exploring Key Insights of the Pharmaceutical Continuous Manufacturing Market: Growth Prospects, Emerging Trends, and Opportunities

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How has the pharmaceutical continuous manufacturing market grown in recent years?

The steady expansion of the pharmaceutical continuous manufacturing market in recent years is noteworthy. The market is projected to boost from $2.47 billion in 2024 to $2.72 billion in 2025, with an impressive compound annual growth rate (CAGR) of 10.2%. The substantial growth witnessed in the past period is attributed to improved quality and efficiency, decreased time-to-market, cost reductions and operational efficiencies, regulatory support and provisions, as well as flexibility and scalability.

How is the pharmaceutical continuous manufacturing market size expected to evolve during the forecast period?

In the coming years, the market size of pharmaceutical continuous manufacturing is predicted to witness accelerated growth, ballooning to $4.15 billion in 2029, with a compound annual growth rate (CAGR) of 11.2%. The market expansion during the forecasted period can be credited to the surge in generic drug production, biopharmaceutical manufacturing, personalized medicine manufacturing, and a growing focus on patient-centric approaches. The forecast period will also see major market trends such as the embrace of continuous manufacturing, incorporation of process analytical technology, the application of advanced automation and robotics, formation of strategic collaborations and partnerships, and strides in digitalization and connectivity.

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Which key drivers are propelling the pharmaceutical continuous manufacturing market’s growth?

The escalating occurrence of various chronic diseases is anticipated to fuel the expansion of the pharmaceutical continuous manufacturing market in the future. Chronic illnesses, generally, are those that last for a year or more, necessitate ongoing medical attention, and impact day-to-day activities. Continuous manufacturing approaches empower pharmaceutical firms to smooth out medication production, inevitably contributing to heightened efficiency and reduced costs. This method also expands access to crucial drugs, which is particularly significant for managing chronic conditions that entail long-term medication use. As an example, in April 2022, a report by the National Association of Chronic Disease Directors (NACDD), a charitable Public Health organization in the US specializing in chronic disease programmes, stated that nearly 60 % of adult Americans suffer from at least one chronic disease, and about 40% of American adults have multiple chronic conditions (MCC). This is projected to burden the US economy with a cost of $2 trillion annually, or $8,600 per individual by 2030. As such, the escalating occurrence of various chronic diseases will push the growth of the pharmaceutical continuous manufacturing market.

What are the market segments in the pharmaceutical continuous manufacturing industry?

The pharmaceutical continuous manufacturing market covered in this report is segmented –

1) By Product: Integrated Continuous System, Control And Software, Semi-Continuous System

2) By Therapeutics Type: Large Molecule, Small Molecule

3) By Formulation: Solid Formation, Liquid And Semi-Solid Formation

4) By Application: Final Drug Product Manufacturing, Active Pharmaceutical Ingredient (API) Manufacturing

5) By End-Users: Pharmaceutical Companies, Contract Manufacturing Organization, Other End-Users

Subsegments:

1) By Integrated Continuous System: Continuous Mixer Systems, Continuous Granulation Systems, Continuous Tablet Press Systems, Continuous Coating Systems

2) By Control and Software: Process Analytical Technology (PAT) Tools, Manufacturing Execution Systems (MES), Control Software for Automation, Data Management and Visualization Software

3) By Semi-Continuous System: Batch-to-Continuous Transition Systems, Hybrid Systems, Semi-Continuous Granulation and Drying Systems

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Which leading companies are shaping the growth of the pharmaceutical continuous manufacturing market?

Major companies operating in the pharmaceutical continuous manufacturing market include Pfizer Inc., Robert Bosch GmbH, Siemens AG, Novartis AG, Thermo Fisher Scientific Inc., GlaxoSmithKline Plc., Eli Lilly and Company, Corning Inc., Vertex Pharmaceuticals, Lonza Group Ltd., GEA Group AG, Catalent Inc., Mettler Toledo, Patheon, Cytiva, Samsung Biologics Co.Ltd., WuXi Biologics, Syntegon Technology GmbH, Coperion GmbH, Hosokawa Micron Group, FUJIFILM Diosynth Biotechnologies, Leistritz AG, Glatt GmbH, Freund-Vector Corp., SK biotek Co. Ltd., Gericke AG, GEBRÜDER LÖDIGE MASCHINENBAU GmbH, Munson Machinery Company Inc., L.B. Bohle Maschinen und Verfahren GmbH, KORSCH AG, Chemtrix BV

What key trends are currently impacting the pharmaceutical continuous manufacturing market’s development?

Technological advancements are emerging as a significant trend in the pharmaceutical continuous manufacturing market. Leading companies in this market are launching new products to maintain their competitive edge. For instance, The United States Pharmacopeia (USP), a US-based non-profit organization that owns the trademark and copyright on the Pharmacopeia National Formulary (USP-NF), rolled out the USP Advanced Manufacturing Technology Lab in December 2022, introducing R&D analytical solutions. These services would assist pharmaceutical manufacturers in employing advanced manufacturing technologies, such as pharmaceutical continuous manufacturing (PCM), to diversify their manufacturing locations geographically and bolster the resilience of the medicine supply chain. This would involve delineating materials and establishing and qualifying methods for ensuring the quality of PCM-based medications.

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Which geographic areas are influencing the growth of the pharmaceutical continuous manufacturing market?

Western Europe was the largest region in the pharmaceutical continuous manufacturing market in 2024. Asia-Pacific is expected to be the fastest-growing region in the forecast period. The regions covered in the pharmaceutical continuous manufacturing market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa.

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